Opti-Scan 3D
InspecVision’s Opti-Scan 3D is the world’s first fully automated 3D inspection system capable of capturing both surface and edge measurements in true 3D.
This cutting-edge system combines a high-speed, high-resolution industrial camera with an advanced LED DLP projector to deliver fast, accurate 3D scanning of complex parts.
Using structured light technology, the projector beams precise patterns onto the object's surface. These patterns are captured by the camera and processed to generate detailed 3D surface measurements—ideal for quality control and dimensional inspection in manufacturing environments.
3D Edge Measurement
The Opti-Scan 3D system includes an optional backlight table that captures the silhouette of a part, allowing for highly accurate 3D edge measurements. Using InspecVision’s patented Planar Edge 3DTM technology, the system converts silhouette images into precise edge data—an essential capability for inspecting sheet metal components
In sheet metal parts, critical dimensions such as hole size, location, and cutout accuracy are defined by edges, not surfaces. While traditional 3D scanners may capture surface geometry, they often struggle to accurately measure edges.
Opti-Scan 3D is the only inspection system in the world that can measure both surfaces and edges with precision, setting a new standard in automated dimensional inspection
Single-Click 3D Inspection with Full Automation
InspecVision’s Opti-Scan 3D delivers fully automated 3D inspection with unmatched ease of use—enabled by an integrated rotational table and tilting mechanism. This innovative setup creates a complete viewing hemisphere, allowing the system to capture data from all visible surfaces of a component in a single scan cycle.
The rotational table features a ring of reference markers that precisely locate the table in relation to the scanner. This eliminates the need for costly, high-precision moving parts that require frequent recalibration and maintenance.
The result is an industry-leading level of inspection automation and accuracy. Most 3D parts can be fully inspected by simply placing the component on the table and scanning a barcode—or with just one click.
Mobile Large Volume 3D Scanning – Flexible, High-Resolution Inspection
The Opti-Scan 3D system can be configured as a portable 3D scanner by mounting the scanning head on a tripod—ideal for scanning large components or inspecting parts directly on the shop floor
For large volume 3D scanning, repositioning markers can be applied to the part itself or to a measuring area or bench. These markers allow the system to automatically align and stitch multiple scans, enabling accurate measurement of virtually any object size with minimal setup.
Opti-Scan 3D is also available as a retrofit option for InspecVision’s existing Planar 2D inspection machines, expanding functionality while preserving your investment.
All Opti-Scan 3D systems are equipped with ultra-high-resolution 20MP cameras, offering several times the image quality of competing systems, which typcially use 5MP or even 1MP cameras. Each scan captures both surface geometry and texture, with optional color cameras available for enhanced visual inspection.
Key Features of the Opti-Scan 3D System
Advanced White Light Scanning Technology
The Opti-Scan 3D system employs market-leading white light scanning (WLS) technology to accurately measure the physical geometry of complex formed parts. This non-contact method projects alternating white light patterns onto the component’s surface. A high-resolution industrial camera captures these patterns, which are processed by InspecVision’s powerful software to generate a detailed 3D point cloud.
This technology enables the measurement of any area visible to the camera—capturing both 3D surfaces and edges with exceptional accuracy. Each scan can include up to 40 million edge measurements and 20 million surface measurements, with a measurement speed of approximately 250,000 points per second.
Ideal for precision inspection, reverse engineering, and quality control, white light scanning with Opti-Scan 3D ensures high-speed, high-resolution data acquisition without the need for physical contact.
Texture Mapping – Full-Color 3D Scanning for Enhanced Visualization
Opti-Scan 3D goes beyond traditional surface scanning by creating a fully texture-mapped point cloud in full color. This advanced feature allows for the capture of both the geometric shape and the detailed surface texture of objects, offering a comprehensive 3D representation.
Inspect Nearly Any Feature with Opti-Scan 3D
With Opti-Scan 3D, you can easily scan and inspect almost any feature of a part with unmatched precision. Whether it’s complex geometry, intricate edges, or fine details, Opti-Scan 3D provides the flexibility and accuracy required for a wide range of manufacturing and quality control applications.
Efficiently measure dimensions, tolerances, and surface features with advanced 3D scanning technology that ensures high-speed, high-resolution inspection.
Retrofit and Integrate with Planar 2D for Complete 2D & 3D Inspection
Upgrade your existing Planar 2D inspection system by retrofitting it with the Opti-Scan 3D.This allows you to capture both 2D dimensional data and 3D surface and edge measurements, providing a comprehensive inspection solution in one system.
3D Surface & Edge Measurements
Opti-Scan 3D is the world’s only 3D scanning system capable of accurately measuring both surfaces and edges in true 3D. Unlike traditional 3D scanners, which infer the size of holes and the position of edges based on the absence of measurement data—an inherently inefficient and inaccurate method—Opti-Scan 3D captures actual measurement data for both surfaces and edges.
By integrating Planar and Opti-Scan 3D systems, we provide a comprehensive solution for accurate 3D edge measurements. This combination ensures that the true position of edges and precise hole sizes are measured directly, enabling more reliable data for critical applications like fold lengths, holes, and precision manufacturing.
As the only manufacturer offering a 3D scanning system that can accurately measure edges in 3D, InspecVision sets the standard for high-precision edge metrology in manufacturing,and quality control.
Fast and Accurate 3D Scanning
The Opti-Scan 3D scans objects at a rate of 250,000 measurements per second. This scanning capability ensures efficient inspection without compromising accuracy.
With surface measurement accuracy of approximately 100μm and edge measurement accuracy of 25μm (depending on the model), Opti-Scan 3D provides reliable and precise data, making it ideal for industries that demand high-precision 3D inspection.
Single-Click Automated 3D Inspection
With Opti-Scan 3D, inspecting complex parts is as simple as a single click. This fully automated 3D scanning system streamlines your workflow—just place the part on the table and start the inspection process instantly with a barcode scan or the click of a button.
Designed for maximum efficiency and ease of use, Opti-Scan 3D eliminates manual setup and reduces operator input, allowing for faster, more accurate inspections with minimal effort.
Fabtech Chicago USA
8-11 September 2025
Blech Expo Stuttgart
21 - 24 October 2025
Euroblech Hannover
20-23 October 2026